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traditional composite application aerospace industry

Traditional and Non-Traditional Composite Applications

At IKONICS AMS, we use Precision Abrasive Machining (PAM) in a wide variety of traditional and non-traditional composite applications across multiple industries. The PAM Process is done in-house using proprietary and patented technologies. Perforations can be virtually any shape, such as round holes, squares, ovals, or slots in composite materials.

The PAM Process does so with high precision and repeatability (to within 50µm) without inducing the stresses and defects associated with conventional machining processes. The resulting perforations have clean edges (no burrs or fibers to remove). MISTRAS (an independent composite testing lab) confirmed stresses and internal damage are significantly minimized with the PAM Process vs. mechanical drilling.

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Traditional Composite Applications

traditional composite applications
 
There has been an increase in the use of composites within the Aerospace Industry in recent years. Benefits of using composites include: weight reduction, drag reduction, noise reduction, fuel efficiencies, and structural strength.

The PAM Process is a unique perforation method that can produce a variety of precise features, shapes and/or perforations in advanced materials while imparting virtually no stress or damage to the material. This process is compatible with composite materials such as fiberglass, carbon fiber, Kevlar and ceramic matrix composites. Here are some traditional composite applications:

  • • Thrust Reversers
  • • Nacelles
  • • Cowls
  • • Translative Sleeves
  • • Venting Systems
  • • Intake Systems
  • • Acoustic Panels
  • • Blocker Doors
  • • Electro-static Chucks
  • • Pocket Wafers
  • • Carrier Wafers

Non-Traditional Composite Applications

non-traditional composite applications
 
Perforated composites can be used in a variety of non-traditional ways as well. Using the PAM Process, we can combine different shapes and patterns on one piece to create unique finished products. Here are some ways that we have used our process in a non-traditional way:

  • • Fenders
  • • Add Logo to Any Composite Part
  • • Combine Shapes
  • • Business Cards

Contact AMS For More Information

If you are interested in learning more about traditional and non-traditional uses for precision abrasive machining in composites, contact us today for more information. We look forward to hearing from you.